Witch Well Energy: April 2006

Witch Well Energy

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Thursday, April 20, 2006

Tiny Reactor Boosts Biodiesel Production

By WILLIAM McCALL, AP Business Writer
PORTLAND, Ore. - A tiny chemical reactor that can convert vegetable oil directly into biodiesel could help farmers turn some of their crops into homegrown fuel to operate agricultural equipment instead of relying on costly imported oil. "This is all about producing energy in such a way that it liberates people," said Goran Jovanovic, a chemical engineering professor at Oregon State University who developed the microreactor. The device - about the size of a credit card - pumps vegetable oil and alcohol through tiny parallel channels, each smaller than a human hair, to convert the oil into biodiesel almost instantly. By comparison, it takes more than a day to produce biodiesel with current technology. Conventional production involves dissolving a catalyst, such as sodium hydroxide, in alcohol, then stirring it into vegetable oil in large vats for about two hours. The mixture then has to sit for 12 to 24 hours while a slow chemical reaction forms biodiesel along with glycerin, a byproduct. The glycerin is separated and can be used to make other products, such as soaps, but it still contains the chemical catalyst, which must be neutralized and removed using hydrochloric acid, a long and costly process. The microreactor under development by the university and the Oregon Nanoscience and Microtechnologies Institute eliminates the mixing, the standing time and maybe even the need for a catalyst. "If we're successful with this, nobody will ever make biodiesel any other way," Jovanovic said. The device is small, but it can be stacked in banks to increase production levels to the volume required for commercial use, he said. Biodiesel production on the farm also could reduce distribution costs by eliminating the need for tanker truck fuel delivery, part of the growing effort to meet fuel demand locally - instead of relying on distant refineries and tanker transport. "Distributed energy production means you can use local resources - farmers can produce all the energy they need from what they grow on their own farms," Jovanovic said.

Acetone In Fuel Said to Increase Mileage 15-35%

Readily-available chemical added to gas tank in small proportion improves
the fuel's ability to vaporize completely by eliminating the surface tension
that causes some particulates to not fully vaporize.


(PRWEB) March 19, 2005 -- Acetone (CH3COCH3), also called dimethylketone or
propanone, is a product that can be purchased inexpensively in most locations
around the world, such as in the common hardware store. Added to the fuel tank
in tiny amounts, it aids in the vaporization of the gasoline or diesel,
increasing fuel efficiency, engine longevity, and performance -- as well as
reducing hydrocarbon emissions.


How it Works

Complete vaporization of normal fuel is far from perfect in today's cars. A
certain amount of fuel in most engines remains liquid in the hot chamber. In
order to become a true gas and be fully combusted, fuel must undergo a phase
change.

Surface tension present an obstacle to vaporization. For instance
the energy barrier from surface tension can sometimes force water to reach
300 degrees before it vaporizes. Similarly with gasoline.


Acetone drastically reduces the surface tension. Most fuel molecules are
sluggish with respect to their natural frequency. Acetone has an inherent
molecular vibration that "stirs up" the fuel molecules, to break the surface
tension. This results in a more complete vaporization with other factors
remaining the same. More complete vaporization means less wasted fuel, hence
the increased gas mileage from the increased thermal efficiency.


That excess fuel was formerly wasted past the rings or sent out the
tailpipe but with acetone it gets burned.


Acetone allows gasoline to behave more like the ideal automotive fuel
which is PROPANE. The degree of improved mileage depends on how much
unburned fuel you are presently wasting. You might gain 15 to 35-percent
better economy from the use of acetone. Sometimes even more.


How Much to Use

Add in tiny amounts from about one part per 5000 to one part per 500,
depending on the vehicle -- just a few ounces per ten gallons of gas.


Figure 1:

Percentage MILEAGE GAIN when a tiny amount of acetone is added to fuel. The
curves A B C show the effect on three different cars using different
gasolines. Some engines respond better than others to acetone. The D curve
is for diesel fuel. Too much acetone will decrease mileage slightly due to
adding too much octane to the fuel. Too much also upsets the mixture ratio
because acetone (like alcohol) is a light molecule.


After you find the right amount for your car per ten gallons, and you are
happy with your newfound mileage, you might want to try stopping the use of
acetone for a couple of tanks. Watch the drop in mileage. It will amaze you.
That reverse technique is one of the biggest eye openers concerning the use
of acetone in fuel.

In a 10-gallon tank of gasoline, use two to three ounces of pure acetone to
obtain excellent mileage improvements. In a ten-gallon tank of diesel fuel,
use from 1 to 2 ounces of acetone. Performance went up too. Use about a
teaspoon of acetone in the fuel tank of a lawnmower or snowblower.


Where to Get Acetone

The pure acetone label is the only additive suggested and is easily
available from most stores in 16-ounce plastic bottles and in one-gallon
containers from some large farm supply stores. But any acetone source is
better than none. Containers labeled acetone from a hardware store are
usually okay and pure enough to put in your fuel. We prefer cans or bottles
that say 100-percent pure. The acetone in gallons or pints we get from Fleet
Farm are labeled 100% pure. The bottles from Walgreen say 100% pure. Never
use solvents such as paint thinners or unknown stuff in your gas. Toluene,
benzene and xylene are okay if they are pure but may not raise mileage
except when mixed with acetone.


Additional Benefits

In addition to increased mileage acetone added to fuel boasts other benefits
such as increased power, engine life, and performance. Less unburned fuel
going past the rings keeps the rings and engine oil in far better condition.
A tiny bit of acetone in diesel fuel can stop the black smoke when the rack
is all the way at full throttle. You will notice that the exhaust soot will
be greatly reduced.


Acetone can reduce hydrocarbon emissions up to 60-percent. In some older
cars, the HC readings with acetone went from say 440 PPM to 195, as just one
example. Though mileage gains taper off with too much acetone, hydrocarbon
emissions are nevertheless greatly reduced. Pure acetone is an extremely
clean burning fuel that burns in air with a pretty blue, smokeless flame.


Acetone reduces the formation of water-ice crystals in below-zero weather
which damage the fuel filter.


There are no known bad effects and every good reason to use acetone in
your fuel. I have never seen a problem with acetone, and I have used ACETONE
in gasoline and diesel fuel and in jet fuel (JP-4) for 50 years. I have
rigorously tested fuels independently and am considered an authority on this
important subject.


Cautions

Keep acetone away from painted surfaces, such as the paint on your car under
the gas tank opening. Acetone is the key ingredient in paint remover. In
addition to paint, fuels, including acetone, can also dissolve asphalt and
most plastics.


Never allow skin contact with it. It can damage clothing as well. Don't
breathe it. Keep children away from all dangerous chemicals. Read the
directions on the container.


Acetone is a highly flammable liquid. Do not expose it near a flame or
spark. Acetone should be stored outside, with proper ventilation, not inside
your house. Gasoline and/or acetone will dissolve cheap plastics, so be sure
the container you store it in will not deteriorate.


No Issues with the Engine

I have soaked carburetor parts in acetone for months and even years to see
if there is any deterioration. Any parts made to run with gasoline will work
with acetone just fine.


Contrast with Alcohol

In contrast, alcohol has been shown to be corrosive in an engine, yet they
put THAT into gasoline. Alcohol in general is anti-mileage. Most of the
alcohol that enters your gas came here from Europe as stale wine. Alcohol is
no good in fuels. In Brazil, millions of engines and fuel systems were
ruined by alcohol.


Furthermore, alcohol increases surface tension, producing the opposite
effect from acetone.


Alcohol in fuel attracts water. This hurts mileage because water acts
like a fire extinguisher. Some cars may run badly and even quit due to the
incombustible nature of the water laden fuel. We know of a dozen cars that
recently stopped running due to water in the alcohol and gas mixture.


In below-zero weather, the water and alcohol form abrasive, icy particles
that can damage fuel pumps.


Hasn't Been Warmly Received

Questions asked of someone in the petroleum industry regarding ACETONE will
often automatically trigger a string of negative reactions and perhaps false
assertions. We may have heard them all. The mere mention of this additive
represents such a threat to oil profits that you may get fabricated denials
against the successful use of acetone in fuels.


The author has never found any valid reason for not using acetone in
gasoline or diesel fuel. Plus it takes such a tiny amount to work. No wonder
they fear this additive.


Political Action

You might Email this article to your government representative. After
sufficient data has been collected, and that data supports the conclusions
presented here, ACETONE should be ordered by Federal Law to be present in
all fuels. While you're at it, request that vehicles be equipped with a MPG
read-out to make it easier for consumers to know what is and is not working
to improve their mileage.


If You Want to Do Independent Testing

For those of you who like to see the data yourself, there is a great little
device available to check your exact gas mileage and more. See
http://ScanGauge.com
for an instrument that fits any car1996 or newer. It measures your real-time
MPG, inlet temperature and many more details as you drive. This inexpensive
tool should end a lot of debate over what works for mileage and what does
not. We use the TRIP function to average the MPG at a steady 50 MPH both
ways.


Since the fuel from every gas station is slightly different from the
next, the MPG performance will also vary slightly. Then there exist a wide
variety of additive choices at the terminals that affect quality. When
trucks deliver gasoline to the gas stations, their method of mixture for the
various grades of fuel is astonishingly lax. What the pump says the fuel
rating is, and what the rating actually measures can be so different that
the "premium" might actually be closer to "regular," and vise versa in
extreme cases. Also other variables in the cars performance such as warm
external temperature versus cold external temperature, using the AC or not,
headlights or not, incline of drive, etc. Try to eliminate as many of these
variable as possible in your comparative testing.


Be consistent where you buy your gasoline because different gasolines
vary tremendously. The best gas and the worst gas in your neighborhood will
likely have a 30-percent spread in mileage. Same for diesel fuel. (In my
experience with repeated test results, I have found that Texaco, Chevron and
Canadian Shell deliver excellent gasoline mileage.) Try to keep down the
number of variables wherever you gas up by using the same station, same
pump, same grade or same octane before testing.


Incidentally, in almost all cases, the lowest octane is best for mileage.
Most modern vehicles do not have high enough compression to justify using
high octane fuels. The testing indicates best mileage is usually obtained
with 85 or 87 octane gasoline. Too much octane causes a loss of power and
economy. BUT too little octane causes the same things plus knocking. Listen
carefully to your engine for tell-tale knocks or clicks when you start out
from a light. The best mileage points to the correct octane when the engine
is properly tuned.


The ScanGauge enables you to notice these difference and then see the
difference with and without acetone added in various proportions.


Report Your Findings

PES Network Inc. has created an index page at PESWiki where you can report
your findings. PESWiki is a publicly editable website where you can post a
summary of your results, or create a full page, with all the details you
wish to report, with images and links to video or spreadsheet data.



http://peswiki.com/index.php/Directory:Acetone_as_a_Fuel_Additive


Other Additives Exist

There are of course other additives that improve mileage (which also have
had less than a favorable reception by the petroleum industry). Certain
octane improvers for example also aid mileage. We recently proved that Carb
Medic from Gunk can raise mileage when 3 oz. are used with 2 oz. of acetone
per 10 gallons of gasoline, even in cold weather.


Many products claiming to improve mileage are expensive and do not really
help much. Others are fakes. For instance, a smooth flow of air into a
carburetor or injector is far better for mileage than turbulent air. Yet
many people deliberately introduce turbulent air into their engines. There
are many silly myths floating around the car industry to fool the average
person. Another is that cold intake air improves mileage. NO. Warm air
improves mileage.


Test for yourself. Take a mileage check for each and every tank of gas or
diesel fuel like we do. Your actual mileage is not that of a single tankful
but the average of perhaps five tanks worth. To be accurate, you should not
miss any checks. This takes discipline to get reliable results. Someday your
car will do it for you with an MPG gauge on the dash. But for now, YOU ought
to keep tabs on your mileage for all our sakes.


The above story by Louis LaPointe, adapted by Sterling D. Allan with
LaPoint's permission, is published, with related links, at

http://pesn.com/2005/03/17/6900069_Acetone


Sources

The above story was adapted with permission from a story reported at:

http://www.lubedev.com/smartgas/additive.htm


Harry Dschaak of Rockland, Idaho, who drove gasoline semi trucks and has
reported on the method used in the industry for fuel mixture.